All-on-X CAD Design Service (Hybrid Bar & Thimble)
High-liability implant cases demand elite digital engineering. Our overnight All-on-X CAD Design service delivers structurally flawless Hybrid Bars, Thimble structures, and monolithic Zirconia arches. Featuring ICam4D photogrammetry alignment and strict HIPAA compliance. Natively designed in Exocad and 3Shape.
Why Partner with China Dental Design?
- Native 3Shape & Exocad: Get 100% compatible, mill-ready CAD files with zero conversion errors.
- Strictly Secure (HIPAA): Patient data is protected via encrypted portals and strict NDAs.
- Overnight Turnaround: Upload at the end of your day, download ready-to-mill files the next morning.
- Quality Guarantee: Fast, free design revisions until you are completely satisfied with the digital fit.
Complex Full-Arch Cases. Flawless Digital Engineering.
All-on-X cases represent the highest liability for any US dental lab. A broken titanium bar or a chipped full-arch zirconia bridge can cost thousands of dollars in wasted milling time and materials. China Dental Design offers an elite, specialized All-on-X CAD Design service focused strictly on structural integrity and passive fit. We don’t just connect the implants digitally; we engineer a robust beam structure that withstands heavy occlusal forces while delivering breathtaking esthetics.
Technical CAD Engineering Specifications
We digitally tailor the arch design based entirely on your in-house material choice (Zirconia, Titanium, or Trinia/PEEK) and the doctor’s clinical requirements:
Advanced Bar Architecture
- Thimble Bar (Split Design): We engineer a primary substructure (Titanium/PEEK) with individual “thimbles,” capped by a superstructure of individual single crowns. This prevents full-arch stress fractures and allows for easy single-crown replacement in the future.
- Monolithic Zirconia: Full contour digital design with strategic “cut-back” exclusively in the gingival areas for your ceramists to apply pink porcelain.
- Wrap-Around / Hybrid: Classic titanium bar design engineered for optimal acrylic processing or composite layering.
Hygienic & Esthetic Profile
- Convex Intaglio: We digitally sculpt the tissue-facing side to be perfectly convex (boat-bottom shape), ensuring the patient can clean underneath easily with Superfloss to prevent peri-implantitis.
- Angulated Screw Channels (ASC): We utilize Exocad/3Shape ASC modules to redirect screw access holes up to 25 degrees toward the lingual, completely avoiding facial esthetic compromises.
The Double-Digital Workflow: Verification is Key
For large All-on-X CAD Design cases, we highly recommend a 2-step verification workflow to ensure zero clinical errors:
- PMMA Prototype: Send us the initial scans. We design a monolithic PMMA prototype first and send you the STL.
- Clinical Try-in: You print/mill the PMMA temp. The doctor tries it in to verify the VDO, midline, occlusion, and passive fit (Sheffield Test).
- Wash Scan / Biocopy: If adjustments are made clinically, upload the new scan of the adjusted PMMA.
- Final Mill-Ready Design: We perfectly copy the verified prototype and deliver the final STL for your Zirconia milling.
Start with a PMMA Prototype
Don’t risk milling an expensive Zirconia puck on the first go. Let our offshore experts design a Verification Jig or PMMA Prototype for your next high-value case.
Send your case files securely to our CAD team:
direct@chinadentaldesign.net
Frequently Asked Questions
- Do you handle Photogrammetry scans (ICam4D / PIC Camera)?
Yes. We are highly experienced in accurately aligning complex Photogrammetry implant position files (ICam4D, PIC system) with intraoral tissue and bite scans to guarantee an absolute passive fit. - What Multi-Unit Abutment (MUA) libraries do you support?
We hold updated official libraries for all major systems used in the US, including Nobel Biocare MUA, Straumann SRA, Zimmer, Neodent GM, Dess, and TruAbutment.
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